China Air Compressor Manufacturer, Supplier, Factory

First separation: The oil-containing gas mixture, which contains various-sized oil droplets, exiting from the exhaust port of the air compressor main unit, enters the oil-gas tank. Most of the oil in the oil-gas mixture falls to the bottom of the tank under the action of centrifugal force and gravity. Second separation: The compressed air containing oil mist passes through the micrometer and fiberglass filter material layers of the oil-gas separation filter element for secondary separation. The oil particles, through the diffusion effect of the filter material, direct interception, and inertial collision and aggregation mechanisms, quickly aggregate into large oil droplets. Under the action of gravity, the oil gathers at the bottom of the oil separation element and returns to the main lubricating oil system through the bottom concave area of the secondary return oil pipe inlet, thereby making the air compressor discharge purer and oil-free compressed air.

Atlas Copco 2906016400,During the cooling process, water vapor, oil mist and carbon dioxide and other impurities in the air condense into liquid form and are discharged through the steam trap, thereby improving the quality of the compressed air. This prevents damage to the internal components of the compressor due to high temperatures, extending the equipment's lifespan. At the same time, it reduces the increase in energy consumption caused by high temperatures. By pre-cooling, the load on subsequent equipment (such as dryers) is reduced, energy consumption is decreased, and the overall system efficiency is improved. In scenarios where gases such as oxygen and nitrogen need to be separated, pre-cooling the air helps to increase the purity and processing efficiency of the gases.

The Atlas Copco 0502109055 air compressor ball bearing is a crucial component used in air compressors to support rotating parts (such as crankshafts, rotors, etc.). Its main function is to reduce mechanical friction, bear radial loads, and ensure the precise positioning and stable operation of the rotating parts. It directly affects the operating efficiency, noise level, and service life of the air compressor.

The maintenance significance of the check valve stem adjustment kit for Atlas Copco ZT55-90 series air compressors Precise valve stem adjustment can ensure that the intake valve fully opens when loaded and fully closes when unloaded, directly affecting the volumetric efficiency and energy consumption of the compressor. Regular inspections can help detect valve stem wear or jamming issues in advance, avoiding unit shutdown or overload damage to core components due to failure of the intake valve. When choosing, it is recommended to prioritize the use of Atlas Copco original kit to ensure that the component size, material, and model fully match the ZT55-90 series, guaranteeing the adjustment effect and equipment operation reliability.

Atlas Copco 2902022207,The functions of the Atlas Copco air compressor exchange unit: The core function is heat recovery and system optimization. The main role of the air compressor exchange unit is to recover the waste heat generated during the operation of the air compressors and transfer this heat to the cold water through heat exchange, heating it to 50-80℃, which is then used for domestic hot water, process hot water or residual heat cooling in enterprises, achieving "zero-cost" hot water supply and reducing the enterprise's reliance on mineral energy. The auxiliary function is to ensure the stable operation of the air compressor. By recovering the waste heat, it can effectively lower the internal temperature of the air compressor, reduce the impact of high temperatures on the equipment, and extend the service life of the air compressor; at the same time, it reduces the frequency of high-temperature alarms of the air compressor, reduces the operating time of fans and other cooling systems, and saves energy loss.

Original Equipment Parts and Replacement Considerations The Atlas Copco gear set is a core component. It is recommended to preferentially use original equipment parts (purchased through official after-sales channels). The advantages of using original equipment parts are as follows: It perfectly matches the parameters of the main unit and the motor, ensuring transmission efficiency (the transmission efficiency of original gear sets is usually ≥ 98%). The material and processing accuracy meet strict standards, and the lifespan can reach 8-150,000 hours (depending on the working conditions). If alternative parts are chosen, the gear module, tooth count, tooth profile (inclined gear helix angle), center distance, etc. must be strictly verified to avoid operational failures due to size deviations. In summary, the Atlas Copco air compressor gear set, with its high-precision design and high-quality materials, ensures efficient transmission of the equipment. However, it is necessary to conduct regular maintenance to extend its service life and avoid the entire machine stopping due to gear failures.