China ATLAS COPCO air compressor drain valve Manufacturer, Supplier, Factory

Atlas Copco Air Compressor Intake Valve Maintenance Kit Compatibility and Selection The intake valve structures of different series of air compressors (such as GA37, GA75, ZT55, etc.) are different. The maintenance kit needs to be strictly matched with the model of the air compressor. Usually, the model of the air compressor or the part number of the intake valve is used as the selection basis (such as the 1622 series intake valve maintenance kit for the GA series). It is recommended to select the corresponding kit based on the specific model of the air compressor, the production year, and the model of the intake valve (you can query it in the equipment manual or on the valve body label). Avoid mismatch in size or components.

Common Problems and Maintenance of Atlas Copco Oil Separator Reduced separation effect Reason: Filter blockage, damage, poor return oil pipeline, or excessively high temperature of the oil-gas mixture . Solution: Replace the filter, clean the return oil pipe, and check the cooling system to ensure the exhaust temperature is normal . Excessive pressure difference Sign: The pressure difference between the separator inlet and outlet exceeds 0.15MPa, resulting in reduced exhaust volume and increased energy consumption. Solution: Replace the filter in time to avoid filter damage or overload of the housing due to excessive pressure difference. Return oil failure Reason: Return oil valve blockage, throttling hole blockage, or leakage of the return oil pipe. Harm: The compressor operates without oil, causing wear of the main unit and sudden temperature rise. Solution: Disassemble and clean the return oil components to ensure smooth return oil.

Atlas Copco Installation and Maintenance Tips Installation Requirements: The metal sealing surfaces must be thoroughly cleaned (free of oil stains and scratches), and the fastening bolts must be tightened uniformly to the specified torque (usually 30-50 N·m) to ensure that the sealing elements are fully in contact. Cleaning Cycle: Depending on the operating environment, the metal filter element should be back-flushed for cleaning every 2000-4000 hours (using dry compressed air to blow from the inner side of the filter element outward). An ultrasonic deep cleaning should be performed after a cumulative operation of 10000 hours. Replacement Criteria: When there is local damage to the filter element (detected through an endoscope) or permanent deformation of the sealing element surface (resulting in an excessive leakage rate), the corresponding components should be replaced promptly.

Purchase Recommendation for Pressure Sensors of Atlas Copco Compressors Pressure sensors have high requirements for measurement accuracy and stability. It is recommended to purchase original factory parts through our authorized channels. Inferior sensors may cause unstable equipment operation due to insufficient accuracy or poor reliability, and even pose safety hazards. Pressure sensors are the "nerve endings" of air compressor automation control. Their performance directly affects the operating efficiency and safety of the equipment, and should be given special attention during daily maintenance.

Maintenance and replacement precautions for the engine wheel fans of Atlas Copco air compressors: Regularly inspect the fan blades for cracks, deformations or foreign objects entangled in them, as well as the connection of the hub. For belt-driven fans, check the tightness and wear of the belt. Avoid vibration noise or reduced heat dissipation efficiency due to imbalance. If there is abnormal noise during fan operation, excessive vibration, or poor heat dissipation , it is necessary to disassemble and inspect promptly. In necessary cases, replace the original fan components to avoid chain failures caused by insufficient heat dissipation. When replacing, select fans of the corresponding specifications according to the equipment model to ensure that the parameters such as blade diameter, rotational speed, and installation hole positions match.

Original Equipment Parts and Replacement Considerations The Atlas Copco gear set is a core component. It is recommended to preferentially use original equipment parts . The advantages of using original equipment parts are as follows: It perfectly matches the parameters of the main unit and the motor, ensuring transmission efficiency The material and processing accuracy meet strict standards, and the lifespan can reach 8-150,000 hours If alternative parts are chosen, the gear module, tooth count, tooth profile , center distance, etc. must be strictly verified to avoid operational failures due to size deviations. In summary, the Atlas Copco air compressor gear set, with its high-precision design and high-quality materials, ensures efficient transmission of the equipment. However, it is necessary to conduct regular maintenance to extend its service life and avoid the entire machine stopping due to gear failures.