China atlas copco air compressor reset Manufacturer, Supplier, Factory

Atlas Copco 1320407319,The main functions of Atlas Copco seals: to prevent liquid leakage, mainly for preventing the leakage of lubricating oil between the main shaft of the air compressor and the bearings, ensuring the normal operation of the equipment; to reduce wear, by reducing the friction between the shaft and the bearings, extending the service life of the main unit and reducing maintenance costs.

Atlas Copco 3001160210,The air contains solid impurities such as dust, sand particles, and fibers. If these impurities enter the interior of the air compressor along with the air, they will cause wear on the components of the air compressor. For example, in a piston-type air compressor, the impurities may intensify the friction between the piston ring and the cylinder wall, shortening the service life of the piston ring and the cylinder. In a screw-type air compressor, the impurities may enter the gap between the screw rotors, affecting the normal operation of the rotors and causing accelerated wear of the rotors, and even potentially resulting in severe faults such as rotor jamming.The air filter can effectively intercept solid particles in the air, ensuring that the content of solid particles in the compressed air output complies with relevant standards. In some application scenarios where the quality of compressed air is highly demanded, such as in the food, pharmaceutical, and precision instrument manufacturing industries, even tiny solid particles can affect product quality or equipment operation.

I.Main Components Included in the Set。 Air filter Filters out dust and impurities in the air to prevent them from entering the compressor. It is recommended to replace every 4000 hours to avoid blockage that leads to a decrease in air volume and increased energy consumption. Oil filter Filters impurities in the lubricating oil to protect key components such as bearings and gears. Blockage will cause an increase in oil pressure, triggering a protective shutdown. Oil-gas separator Separates the lubricating oil from the compressed air to ensure that the exhaust contains an acceptable amount of oil (typically ≤ 3ppm). Failure will result in increased fuel consumption, oil in the exhaust, and contamination of the after-treatment equipment. Lubricating oil Synthetic lubricants (such as the SynthOil series from Atlas Copco) provide lubrication, cooling and sealing functions. They need to be replaced every 4,000 hours. Old lubricants will reduce cooling efficiency and increase the risk of carbon deposits. Sealing kit Includes O-rings, gaskets, etc., to prevent leakage of lubricating oil and compressed air. Old sealing parts may cause a decrease in pressure or oil leakage. Other accessories Some packages may include belts (belt drive type), sensors, hoses, etc. II. Advantages of the Maintenance Package One-stop purchase: A single package covers all the replacement needs of key components, avoiding the omission of accessories. Original factory matching: Atlas Copco original accessories ensure perfect compatibility with the equipment, extending the service life. Cost-effectiveness: The package price is usually more favorable than purchasing accessories separately. Professional guidance: A detailed maintenance manual is included, guiding users on how to replace the accessories correctly.

Atlas Copco Gear Maintenance Tips Regular Inspection: Observe the condition of the gear tooth surface, measure the tooth clearance, and replace them immediately if any abnormalities are found. Lubrication Management: Use dedicated gear oil (or air compressor-specific oil), replace it regularly, and keep the oil level normal to avoid oil contamination. Installation Calibration: Ensure that the parallelism and perpendicularity of the gear shaft meet the requirements, and avoid uneven load operation. Load Control: Prevent the air compressor from operating under long-term overloading conditions, and reduce the fatigue damage to the gears. The design and maintenance of air compressor gears are crucial for the overall performance of the machine. High-precision gear combinations with a good lubrication system can significantly reduce operating noise, extend service life, and ensure the efficient and stable operation of the air compressor.

Atlas Copco 2901056622,Improving the quality of compressed air effectively removes oil mist particles from the compressed air and keeps the oil content below 3 ppm. Ensure that the output compressed air is dry, oil-free and clean, meeting the air quality requirements of various gas-using equipment. Protect system equipment. Prevent oil mist from entering subsequent equipment, causing corrosion, pollution and blockage, and extend the service life of pneumatic tools, instruments, valves and other equipment. Energy conservation and emission reduction. The separated lubricating oil can be recycled and reused, reducing fuel consumption and operating costs. Improve the operating efficiency of the air compression system, reduce energy consumption and emissions.

Atlas Copco Air Compressor Pressure Valve Cover Plate Daily Maintenance: Regularly inspect the cover plate for any looseness, deformation or cracks. If the bolts are loose, they must be tightened promptly. If there are cracks, the cover plate must be replaced. Check for any air leakage traces at the joint. If there is leakage, disassemble and inspect the seals to see if they are aged or damaged. In necessary cases, replace the seals and reinstall them. When maintaining the internal components of the pressure valve , be careful when removing the cover plate to avoid excessive force causing the cover plate to deform or the bolts to slip. Although the pressure valve cover plate is a structural component, its sealing performance and pressure-bearing capacity directly affect the control accuracy and system safety of the pressure valve. During installation, ensure reliable sealing.