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Atlas Copco Air Compressor Oil Filter Housing Selection and Replacement Precautions
Compatibility: It must match the filter element model, the interface size of the unit, and the working pressure to avoid filter failure due to excessive installation gap.
Certification Requirements: Preferentially choose the housing from the original manufacturer or those that have passed pressure certification (such as ASME, CE) to ensure pressure safety.
Installation Specifications: During assembly, the sealing surfaces need to be cleaned, and a small amount of lubricating oil should be applied to the O-ring to avoid cracking of the housing due to overly tight screws.
Although the Atlas Copco air compressor oil filter housing is an auxiliary component, its reliability directly affects the stability of the filtration system. Regularly checking the sealing performance and structural integrity of the housing is an important step in preventing oil contamination.
Maintenance recommendations for the oil filter of Atlas Copco screw air compressors:
Replacement cycle: Under normal operating conditions, replace the filter once every 2,000 - 3,000 hours. In harsh environments (such as high dust and high temperature), this period should be shortened to 1,500 hours.
Synchronous operation: When replacing the filter element, also simultaneously discharge the settled oil at the bottom of the oil tank (containing a large amount of impurities) and refill the oil to the specified level.
Selection requirements: It is necessary to select original factory or certified filter elements that match the compressor model to avoid equipment damage due to size mismatch or insufficient filtration accuracy.
Effective maintenance of the oil filter can significantly reduce the wear rate of the screw main unit and is a key aspect of the daily maintenance of the compressor unit with low cost and high efficiency.
Common Problems and Maintenance of Atlas Copco Oil Separator
Reduced separation effect
Reason: Filter blockage, damage, poor return oil pipeline, or excessively high temperature of the oil-gas mixture .
Solution: Replace the filter, clean the return oil pipe, and check the cooling system to ensure the exhaust temperature is normal .
Excessive pressure difference
Sign: The pressure difference between the separator inlet and outlet exceeds 0.15MPa, resulting in reduced exhaust volume and increased energy consumption.
Solution: Replace the filter in time to avoid filter damage or overload of the housing due to excessive pressure difference.
Return oil failure
Reason: Return oil valve blockage, throttling hole blockage, or leakage of the return oil pipe.
Harm: The compressor operates without oil, causing wear of the main unit and sudden temperature rise.
Solution: Disassemble and clean the return oil components to ensure smooth return oil.
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