China atlas copco diesel air compressor Manufacturer, Supplier, Factory

The Importance of the Air Intake Valve in Atlas Copco Air Compressors and Its Connection to Energy Saving The adjustment accuracy of the intake valve directly affects the energy consumption of the air compressor: If the intake valve is not closed tightly , the air compressor will still consume additional power during unloading (about 30% - 50% of full load), and long-term operation will significantly increase electricity costs. The slide valve type and other continuously variable intake valves can adjust the intake volume in real time according to the actual gas consumption, and are 10% - 20% more energy-efficient than traditional butterfly valve types . In summary, the intake valve is the "breathing valve" of the air compressor. Its performance and condition are crucial to the operating efficiency, energy consumption, and stability of the equipment. Regular maintenance and correct selection are the key to ensuring the economic operation of the air compressor.

The working principle of the constant temperature valve for Atlas Copco air compressors: When the air compressor starts, the oil temperature is low. The constant temperature valve will close the oil circuit of the cooler, allowing the lubricating fluid to directly enter the main unit, rapidly increasing the temperature and reducing wear. When the temperature rises to 70-80 degrees Celsius, the constant temperature valve will slowly open the cooling channel of the cooler, allowing the lubricating oil to cool down before entering the circulation. This can prevent the oil temperature from being too high, which would lead to a decrease in lubrication effect and overheating problems of the equipment.

Basic working principle A three-phase induction motor generates a rotating magnetic field by connecting to three-phase alternating current and passing it through the stator windings. The rotor cuts the magnetic lines of force in the magnetic field, generating an induced current, which is then subjected to electromagnetic force and rotates in accordance with the magnetic field (the rotational speed is slightly lower than that of the rotating magnetic field, and there is a slip rate). The electrical energy is converted into mechanical energy to drive the compression mechanism of the air compressor (such as pistons, screws, etc.) to operate. Adaptation features

Compressors operate in many different types of environment, affecting the inlet air. Impurities, such as dust particles, are mostly invisible to the naked eye. But they can cause damage to the compressor element, reducing its efficiency or even causing failure. They can also make the lubricant age faster and disrupt its capacity to protect metal components.

The Atlas Copco GREASE PUMP SET component is made of high-quality materials and with advanced manufacturing techniques, featuring high reliability, durability and excellent sealing performance. Its component design is reasonable, effectively preventing leakage and pressure loss, and ensuring the stable operation of the lubricating oil pump. For instance, some lubricating oil pump components may adopt high-precision gear transmission, which has the characteristics of high transmission efficiency, low noise and long lifespan.

Key points for replacement and maintenance: Selection matching: Use the original factory connectors of the corresponding model. Confirm the interface specifications, pressure grade and material. Avoid leakage or connection failure due to mismatched dimensions. Installation guidelines: Pneumatic/oil circuit connectors: Wrap sealing tape or replace the new seal, tighten according to the specified torque, avoid over-tightening which may cause thread damage. Electrical connectors: Ensure the pins are aligned, prevent damage caused by forced insertion or removal, tighten the locking structure . Regular inspection: During daily maintenance, check if the connectors are loose, corroded or overheating . Address abnormal situations promptly.