China Atlas Copco air compressor BUFFER Manufacturer, Supplier, Factory

Atlas Copco Installation and Maintenance Tips Installation Requirements: The metal sealing surfaces must be thoroughly cleaned (free of oil stains and scratches), and the fastening bolts must be tightened uniformly to the specified torque (usually 30-50 N·m) to ensure that the sealing elements are fully in contact. Cleaning Cycle: Depending on the operating environment, the metal filter element should be back-flushed for cleaning every 2000-4000 hours (using dry compressed air to blow from the inner side of the filter element outward). An ultrasonic deep cleaning should be performed after a cumulative operation of 10000 hours. Replacement Criteria: When there is local damage to the filter element (detected through an endoscope) or permanent deformation of the sealing element surface (resulting in an excessive leakage rate), the corresponding components should be replaced promptly.

Maintenance and replacement suggestions for stainless steel gear in Atlas Copco screw air compressor: Regularly check the meshing condition, tooth surface wear, and axial clearance of the gears. If tooth surface peeling, cracks, excessive wear, or abnormal noise are found, they should be replaced in a timely manner to avoid more serious transmission system failures. During replacement, it is recommended to select the stainless steel gear made by Atlas Copco, so as to ensure the matching between the material, accuracy and the whole machine, and ensure the stability and efficiency of the transmission system after replacement. The installation process needs to be operated by professional technicians, strictly following the equipment manual specifications to ensure correct gear meshing and firm fixation, and to avoid early damage caused by improper installation.

ATLAS COPCO GA160 Operating Instructions Before operation, please read the equipment manual to avoid mistakenly modifying critical parameters (such as excessive pressure limit). When a red fault alarm occurs, stop the machine for inspection first, eliminate the fault, and then restart it. Regularly clean the control panel to prevent dust or oil stains from affecting the sensitivity of the buttons.

Atlas Copco Gear Trial Run and Inspection Preliminary Inspection Manually rotate the gear shaft to feel if the rotation is smooth, and check for any sticking, abnormal noise or eccentric vibration. Check if the lubrication path in the gearbox is unobstructed, and add gear oil to the standard level as per the regulations. No-load Trial Run Connect the power supply and conduct a short-term (5-10 minutes) no-load operation. Listen for any abnormal noises (such as metal friction sounds, high-frequency squeals) from the gearbox. After stopping the machine, check the temperatures of the bearings and gears (should not exceed the ambient temperature by 40°C), and observe for any oil leakage. Load Test Gradually load to the rated pressure and run for more than 30 minutes. Recheck the noise, temperature and sealing conditions, and confirm there are no abnormalities.

The working principle of oil injected air compressor is mainly based on the principle of volumetric compression, and multiple functions such as cooling, sealing and lubrication are achieved by injecting lubricating oil.

Maintenance precautions for the intake valve of Atlas Copco mobile air compressors Regularly check if the valve core is stuck: In mobile operation environments with a lot of dust, it is necessary to clean the inner cavity of the valve regularly to prevent impurities from causing the valve core to malfunction. Seal inspection: If there are situations such as a rapid drop in no-load pressure or abnormal intake noise, it may be due to wear of the seal, and replacement of the original factory parts should be done promptly. Maintenance of linkage components: For pneumatic-driven intake valves, the filter in the control air path needs to be cleaned to ensure clean air supply; for electronic control types, the sensors and line connections should be checked to avoid contact failure caused by vibration.