China Air Compressor Control Panel Controller Manufacturer, Supplier, Factory

Atlas Copco Common Problems and Risks Oil emulsification: This often occurs due to the failure to promptly drain condensate (such as when the drain valve of the oil separator is blocked). Regular drainage is necessary. After emulsification, the oil must be replaced immediately and the drainage system checked. Oil carbonization: Due to poor oxidation stability of the oil or excessive exhaust temperature (failure of the cooling system), carbon deposits will clog the core of the oil separator and the oil filter, resulting in increased pressure loss and increased energy consumption. In severe cases, it can cause the main unit to freeze. Abnormal oil level: Low oil level will lead to insufficient lubrication and cooling; high oil level will cause excessive oil content in the exhaust (the oil separator does not separate thoroughly), and oil needs to be added or drained according to the scale on the oil level gauge.

As original equipment, the Atlas Copco dryer series of equipment has excellent compatibility, ensuring the accuracy and reliability of the control system. It is widely used in industrial fields that require high-quality compressed air, such as manufacturing, automated production lines, food processing, and other scenarios.

Regularly replacing the Atlas Copco filter service kits is a crucial measure for maintaining the efficient operation and prolonging the lifespan of the air compressor. It can reduce energy consumption (by minimizing power loss caused by excessive filtration resistance) and the risk of failures, while ensuring the quality of compressed air.

Maintenance Tips for Atlas Copco's Minimum Pressure Valve Regularly check if the valve is leaking (by listening or measuring pressure). If there is a leak, it may be due to worn seals or impurities blocking the mechanism. In such cases, clean or replace the components promptly. When replacing, ensure that the model matches the original factory model to guarantee that the pressure setting value, interface size, and the compressor system are consistent. Avoid poor lubrication or reduced system efficiency due to parameter mismatch. Before restarting after a long shutdown, manually check the flexibility of the valve core to prevent sticking due to oil residue solidification. The Atlas Copco minimum pressure valve, as the "pressure stabilizer" and "check valve" of the compressor oil circuit and gas circuit, is crucial for the safe operation and lifespan of the equipment. It is recommended to use original factory parts to ensure system compatibility and reliability.

Maintenance points: The intake valve assembly is prone to wear of the sealing components or valve core sticking due to erosion by impurities in the air and oil-gas mixtures. Regular inspection and cleaning are required. Old seals or worn parts should be replaced. In case of necessity, the original factory components should be directly replaced to prevent the compressor efficiency from decreasing or malfunctioning.

Key points for replacement and installation: Accessory matching: It is necessary to use the original Atlas Copco connectors to ensure that the thread specifications (such as diameter, pitch, and length) are fully compatible with the MPV end caps of the corresponding model (the MPV specifications for different series of air compressors may vary). Sealing treatment: During installation, wrap sealing tape (such as PTFE tape) around the threads or apply sealant to ensure airtightness at the connection point and prevent leakage. Tightening specifications: Use the appropriate tools to tighten according to the specified torque to avoid over-tightening which may cause thread slippage or end cap deformation, and under-tightening which may lead to leakage. Interlock check: After replacement, check whether the relevant pipelines (such as the pressure sensor pipeline) are unobstructed to ensure that the pressure signal is normally transmitted to the control system.