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Atlas Copco Maintenance and Replacement Guidelines Synchronous Replacement: It is recommended to replace the air filter, oil filter, and lubricating oil at the same time to reduce the oil pressure difference and energy consumption. Installation and Sealing: Install according to the manual torque. Replace all O-rings to avoid bypass of unfiltered air or oil. Pressure Difference Monitoring: Pay attention to the oil pressure difference and fuel consumption. If it abnormally increases, stop the machine for inspection and replacement. Environment and Load: In high dust / high humidity or heavy load conditions, the replacement cycle can be shortened to 3500 - 4000 hours or less.

Recommendation for Selecting Special Pressure Sensors for Atlas Copco Screw Air Compressors It is essential to use original Atlas Copco pressure sensor spare parts. These parts have undergone rigorous precision calibration and environmental adaptability tests, ensuring compatibility with the compressor control system and measurement accuracy. Third-party parts may have issues such as insufficient precision, signal mismatch, or short lifespan, which can easily lead to control failure or equipment malfunctions, thereby affecting the safe and stable operation of the air compressor.

Replacement and Maintenance Suggestions: When the shaft sleeve shows excessive wear, scratches, cracks, or if the fit with the shaft exceeds the limit, it should be replaced immediately; otherwise, it may cause wear on the shaft neck, increased vibration, or abnormal noise from the equipment. When replacing, use original factory parts and ensure that the surface of the shaft and the bearing housing are cleaned before installation. If necessary, perform size checks according to the manual requirements. During installation, avoid knocking the shaft sleeve to cause deformation. If necessary, use professional techniques such as hot assembly to ensure the fit accuracy.

Atlas Copco's original oil cooler replacement and maintenance suggestions for ZA ZR5-6 screw air compressors When abnormal oil temperature rise, cooling effect decline or cooler leakage occur, it is necessary to promptly inspect and replace the oil cooler. It is recommended to choose original parts to ensure compatibility and performance. During the replacement process, follow the equipment maintenance manual's specifications to ensure a good installation seal and avoid oil leakage or air entering the system.

Model and compatible models: The oil filter kit for Atlas Copco air compressors comes in various models. Some of them are suitable for oil filters of RXD series lubricants, such as 3001160212, which are applicable to air compressors of models like GA5, GA7, GA11, GA7VSD+, GA11VSD+, GA15VSD+, G7, etc.

Atlas Copco Gear Maintenance Tips Regular Inspection: Observe the condition of the gear tooth surface, measure the tooth clearance, and replace them immediately if any abnormalities are found. Lubrication Management: Use dedicated gear oil (or air compressor-specific oil), replace it regularly, and keep the oil level normal to avoid oil contamination. Installation Calibration: Ensure that the parallelism and perpendicularity of the gear shaft meet the requirements, and avoid uneven load operation. Load Control: Prevent the air compressor from operating under long-term overloading conditions, and reduce the fatigue damage to the gears. The design and maintenance of air compressor gears are crucial for the overall performance of the machine. High-precision gear combinations with a good lubrication system can significantly reduce operating noise, extend service life, and ensure the efficient and stable operation of the air compressor.