China Atlas Copco Air Filter Manufacturer, Supplier, Factory

Atlas Copco 2906037700,Ensure stable operation of equipment Through regular inspections, maintenance and servicing, potential faults can be promptly detected and addressed, preventing production or project delays caused by equipment downtime, especially in critical scenarios to ensure the continuity of compressed air supply. Optimize operational efficiency and costs The professional service team adjusts the parameters of the air compressor according to actual needs to achieve energy consumption optimization, reduce the usage cost for the lessee, and comply with energy conservation and environmental protection requirements. Enhance operational safety and reliability Provide operation training to ensure that personnel use the equipment correctly, reduce the risk of misoperation, and improve the overall reliability of the equipment through technical support. Strengthen cooperation trust and market competitiveness Timely and efficient services can enhance the trust between the lessee and the lessor, enhance the market competitiveness of the lessor, and promote the establishment of long-term cooperative relationships. Prevent faults and reduce downtime Through preventive maintenance, the failure rate can be reduced, the impact of sudden downtime on production can be minimized, and the project progress and economic benefits can be guaranteed.

First separation: The oil-gas mixture containing various-sized oil droplets, which comes out from the exhaust port of the air compressor main unit, enters the oil-gas tank. Most of the oil in the oil-gas mixture falls to the bottom of the tank under the action of centrifugal force and gravity. Second separation: The compressed air containing oil mist (particles with a diameter of 1 micron or less) passes through the micrometer and fiberglass filter material layers of the oil-gas separation filter element for secondary separation. The oil particles undergo mechanisms such as diffusion, direct interception, and inertial collision aggregation, causing the suspended oil particles in the compressed air to quickly coalesce into large oil droplets. Under the action of gravity, the oil gathers at the bottom of the oil separation element and returns to the main lubricating oil system through the bottom concave area of the secondary return oil pipe inlet, thereby enabling the air compressor to discharge more pure and oil-free compressed air.

Atlas Copco Ventilation Pipe Component Application and Maintenance Recommendations Application Scenario: Primarily used for the ventilation system setup in air compressor rooms, especially in enclosed or poorly ventilated environments, where the use of ventilation pipe components is necessary to optimize air circulation and maintain the room temperature within the equipment's allowable range (generally recommended not to exceed 40℃). Maintenance Points: Regularly inspect the ventilation pipes for any damage, deformation, or loose connections to ensure there is no air leakage; Clean the dust accumulation in the pipes to prevent blockages that affect air volume; For flexible connection pipes, check for aging, cracking, and replace them in a timely manner to ensure their elasticity and sealing performance.

Characteristics and Requirements of Air Compressor Hose Pressure Resistance: It must be able to withstand the rated pressure output by the air compressor (usually ranging from 0.7 to 1.6 MPa, and may be higher in special scenarios), with a certain safety margin to prevent burst due to excessive pressure. Aging and Weather Resistance: It needs to resist the effects of air, humidity, temperature changes, and ultraviolet rays, avoiding cracking, hardening or softening, and extending service life. Flexibility: It should have good bending performance, facilitating flexible arrangement in the working environment and reducing operational restrictions. Anti-wear and Anti-shock: In industrial environments, it may come into contact with the ground, equipment, etc., and needs to have certain wear resistance and anti-shock capabilities to prevent accidental damage. Smoothness of Inner Wall: The smooth inner wall can reduce the resistance of compressed air flow, lower pressure loss, and ensure supply efficiency.

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The oil filter element of Atlas Copco air compressors (Common Problems and Failure Causes) The filter element gets clogged prematurely Reasons: Excessive environmental dust (unfiltered intake air), excessive oil addition or mixing of different brand oils leading to emulsification, increased internal wear . Treatment: Improve environmental cleanliness, standardize oil usage, inspect worn components. Poor filtering effect Reasons: Using inferior filter elements , seal ring not properly aligned during installation , bypass valve always open. Treatment: Select original factory or high-quality aftermarket filter elements, ensure proper installation sealing, regularly check bypass valve function. Filter element rupture Reasons: Installation too tight, abnormal system pressure increase, insufficient strength of filter element material. Treatment: Standardize installation torque, check oil pressure control system, replace with qualified filter element.