China 2906025000 ZT4 8000H MAINT KIT Manufacturer, Supplier, Factory

Atlas Copco, as a globally renowned manufacturer of air compressors and industrial equipment, uses rolling bearings in its equipment as one of the core components ensuring the efficient and stable operation of the machinery. These bearings are usually specially designed or selected based on the structural characteristics and operating conditions of different models (such as screw-type, piston-type, and centrifugal air compressors), and they have high matching accuracy and reliability.

Maintenance suggestions for the sliding sealing components of Atlas Copco air compressors: Regularly inspect the wear condition of the sealing parts (such as the opening gap of the piston ring, the leakage volume of the piston rod seal); Atlas Copco Ensure the normal operation of the lubrication system (oil mist lubrication or solid lubricant in no-oil conditions); Atlas Copco Filter the intake air (reduce dust and other impurities); When replacing the sealing parts, select the model and material that match the working conditions and ensure the installation accuracy.

Function: Filtering impurities: During the operation of the air compressor, the lubricating oil will generate metal debris due to friction with metal components, and the oil itself will also produce gums and other impurities due to heating and oxidation with air. The oil filter can effectively remove these impurities, such as metal particles and deteriorated oil substances. The filtration accuracy is usually between 5-15 μm, maintaining the cleanliness of the oil passage, preventing impurities from entering critical components such as bearings, gears, and main body cavities, reducing wear and extending the service life of the equipment. Ensuring lubrication effect: Ensure that the oil entering the main unit is pure, maintain good lubrication performance, allow the friction surfaces to be fully lubricated, reduce friction loss, and avoid faults caused by poor lubrication due to impurities, such as bearing damage, rotor seizing, etc. Preventing oil passage blockage: Prevent impurities from accumulating in the oil passage, ensure the smoothness of the oil passage, enable the lubricating oil to circulate normally, provide sufficient lubrication and cooling for each component, and prevent problems such as overheating shutdown caused by insufficient oil supply.

Atlas Copco 2906030100 ,The principle of the air compressor maintenance kit: Replace worn parts, perform maintenance and troubleshooting, ensure safety,Air filter element Remove garbage from the bottom. The filter with grease needs to be soaked in foam-free detergent. Damaged filters need to be replaced. Oil separator To ensure high efficiency of oil-gas separation, it is necessary to pass the compressed gas from the collision and gravity separation compressor through the oil separation process. Safety valve It is necessary to ensure the quality and safety of pressure vessels. Professional adjustments are required. Lubrication system Test the oil quality with screw oil and maintain the lubrication of bearings and the lifespan of the compressor Maintenance process standardization 1. Shut down and power off: Turn off the power and hang warning signs 2. System depressurization: Close the water supply and gas supply valves 3. Disassembly and inspection: Use tools to disassemble the components. It is necessary to check the rotor alignment status and bearing damage 4. Component maintenance: Replace the filter and lubricate, etc

ATLAS COPCO PT1000 Operating Instructions Operators should be familiar with the meanings of fault codes (refer to the equipment manual) to quickly identify and solve problems. The adjustment of key parameters such as pressure should be within the rated range of the equipment to avoid overpressure operation and potential safety risks. Regularly check the connection lines of the controller to prevent signal transmission interference caused by vibration and oil contamination.

First separation: The oil-containing gas mixture, which contains various-sized oil droplets, exiting from the exhaust port of the air compressor main unit, enters the oil-gas tank. Most of the oil in the oil-gas mixture falls to the bottom of the tank under the action of centrifugal force and gravity. Second separation: The compressed air containing oil mist passes through the micrometer and fiberglass filter material layers of the oil-gas separation filter element for secondary separation. The oil particles, through the diffusion effect of the filter material, direct interception, and inertial collision and aggregation mechanisms, quickly aggregate into large oil droplets. Under the action of gravity, the oil gathers at the bottom of the oil separation element and returns to the main lubricating oil system through the bottom concave area of the secondary return oil pipe inlet, thereby making the air compressor discharge purer and oil-free compressed air.