China ATLAS COPCO Automatically Stage Manufacturer, Supplier, Factory

Replacement and Maintenance Key Points 2901195700 Atlas Copco Replacement Cycle: 4000 - 6000 hours or replace as needed annually; for high dust / high humidity or heavy load conditions, it can be shortened to 3500 - 4000 hours. Installation and Sealing: Install according to the manual torque, replace all O-rings, avoid unfiltered air or oil bypass. Pressure Difference Monitoring: Pay attention to the oil pressure difference and fuel consumption, if it abnormally increases, stop the machine for inspection and replacement. 2901195700 Atlas Copco Companion Replacement: It is recommended to replace simultaneously with air filter, oil filter, and lubricating oil to reduce the oil pressure difference and energy consumption.

Characteristics and Requirements of Air Compressor Gaskets Sealing: They should have good elasticity and adhesion, being able to tightly fill the minute depressions on the joint surface under pressure, ensuring no leakage. Temperature Resistance: They need to be able to withstand temperature changes during the operation of the air compressor (especially the higher temperatures of the cylinder body, exhaust pipelines, etc.), avoiding aging, hardening or losing elasticity under high temperatures. Pressure Resistance: They can withstand the rated pressure of the compressed air (usually 0.7-1.6 MPa) and instantaneous impact pressure, preventing being punctured by the pressure. Media Resistance: When in contact with the lubricating oil in the air compressor, the cooling liquid, or the trace impurities in the compressed air, they should have anti-corrosion and anti-swelling properties. Abrasion Resistance and Anti-Aging: During long-term use, they need to resist the effects of friction and environmental factors (such as humidity, oxidation), maintaining stable performance

ATLAS COPCO QC2002 alarm function: It has an alarm display function. When the generator encounters faults such as overvoltage, undervoltage, overfrequency, or underfrequency, the controller will display the corresponding alarm information and handle it according to the preset fault categories.

Atlas Copco Gear Trial Run and Inspection Preliminary Inspection Manually rotate the gear shaft to feel if the rotation is smooth, and check for any sticking, abnormal noise or eccentric vibration. Check if the lubrication path in the gearbox is unobstructed, and add gear oil to the standard level as per the regulations. No-load Trial Run Connect the power supply and conduct a short-term (5-10 minutes) no-load operation. Listen for any abnormal noises (such as metal friction sounds, high-frequency squeals) from the gearbox. After stopping the machine, check the temperatures of the bearings and gears (should not exceed the ambient temperature by 40°C), and observe for any oil leakage. Load Test Gradually load to the rated pressure and run for more than 30 minutes. Recheck the noise, temperature and sealing conditions, and confirm there are no abnormalities.

Atlas Copco Maintenance Tips: Regular Inspection: Remove the cylinder cover and clean the valve surface of oil stains and carbon deposits (especially for piston-type air compressors, as high-temperature lubricating oil can easily cause carbon deposits); Replace Wear Parts: Valve plates, springs, sealing gaskets, etc. are considered wear parts. When wear, deformation or aging is detected, they should be replaced in time; Keep Clean: Avoid introducing impurities during installation. The filter device of the intake system needs regular maintenance to reduce dust entering the cylinder. Although the cylinder cover valve is a small component, it directly affects the compression efficiency and operational stability of the entire machine. During daily maintenance, special attention should be paid to its sealing performance and operational flexibility. If any abnormalities occur, timely repairs should be carried out to extend the service life of the air compressor.

The rubber coupling used in 1604724701 Atlas Copco industrial compressors needs to be inspected regularly during maintenance for signs of aging, cracks, deformation or excessive wear. If any damage is found, it should be replaced immediately to prevent the failure of the coupling from causing transmission faults in the compressor and affecting the normal operation of the equipment. It is recommended to use Atlas Copco original factory parts for replacement to ensure compatibility with the equipment and performance.