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The impact of filter oil system failure in Atlas Copco air compressors
If the filter elements fail or are not maintained properly, it may lead to:
Excessive oil content in compressed air, contaminating downstream equipment or products (especially having a significant impact on industries such as food and medicine).
Increased impurities in lubricating oil, accelerating wear of components such as rotors and bearings, and shortening the equipment's lifespan.
Excessive differential pressure in the oil-gas separator, increasing energy consumption and even causing the system to overload and shut down.
Attention points for replacing the drive components and connecting parts of Atlas Copco GA15VSD screw air compressor
When replacing parts such as belts and couplings, original factory parts (such as belt model and coupler specification must match the equipment) should be used. Non-original factory parts may cause transmission abnormalities due to size deviations.
During installation, the coaxiality between the motor and the main unit must be ensured (belt transmission allows a small deviation, while coupler transmission requires strict calibration). Otherwise, it will lead to premature wear of bearings and increased vibration.
After replacement, a trial run is required to monitor vibration, noise and temperature, and confirm that the drive system is operating normally.
Installation Specifications: When replacing the cooler kit, strictly follow the steps in the equipment manual to ensure that the sealing components are installed properly, and avoid leakage or insufficient heat dissipation due to improper assembly.
Cleaning Preparations: Before installing the new cooler, it is recommended to clean the pipes and interfaces of the cooling system to remove internal residues such as impurities, scale, or oil sludge.
Performance Testing: After replacement, start the compressor and monitor parameters such as operating temperature and pressure to confirm that the cooling system is working properly .
Source of Spare Parts: It is recommended to purchase this service kit from Atlas Copco's official after-sales service or authorized dealers to ensure the original factory quality and compatibility of the spare parts. Non-original factory spare parts may have size deviations or material non-compliance issues, affecting cooling efficiency and equipment lifespan.
Attention for the suction control valve of Atlas Copco air compressors:
After replacing or repairing the suction control valve, it is necessary to recalibrate the pressure setting value to ensure it matches the system requirements.
Avoid using non-original factory parts to prevent abnormal operation of the compressor due to size deviations or material issues.
The GA90 and GA110VSD screw air compressors from Atlas Copco are equipped with various filter component replacement and purchase suggestions.
Model matching: It is essential to use Atlas Copco original or certified filter components (you can query the corresponding model by the equipment serial number). Non-original accessories may cause equipment failure due to non-compliant size and material.
Replacement cycle: Refer to the equipment manual and make a comprehensive judgment based on operating hours, environmental dust concentration, oil quality status, etc. In harsh environments, the cycle should be shortened.
Purchase channel: Through Atlas Copco, we ensure genuine products and after-sales service.
For the 55th type of oil of Atlas Copco air compressors, the following points should be noted during use:
It is necessary to strictly follow the requirements of the air compressor's operation manual to regularly check the oil level and quality, and replace it with the 55th type of dedicated oil that meets the specifications in a timely manner. Avoid mixing different models or brands of oil to prevent affecting the normal operation and lifespan of the air compressor.
When changing the oil, it is recommended to clean the related filtration system at the same time to ensure the lubrication effect.
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