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Selection and precautions for coupling accessories of Atlas Copco compressors
Model matching: The original factory accessories should be selected based on the compressor model (such as GA, G series), power, speed, pipe diameter, and pressure level to ensure that the dimensions, strength, and compensation are compatible.
Original factory advantages: The original factory couplings of Atlas Copco have been tested specifically and have a high matching degree with the equipment, which can avoid vibration, leakage or safety hazards caused by size mismatch.
Installation guidance: When replacing, refer to the equipment manual. If necessary, operate by professional technicians. Pay special attention to the alignment calibration (for transmission couplings) and pre-tightening force control (for pipe couplings).
Maintenance Recommendations:
Regular Inspection: Conduct an inspection every 3-6 months (or as per the equipment manual) to check if the muffler is damaged in appearance, or if the connection parts are loose or leaking air.
Cleaning and Replacement: Shorten the maintenance cycle based on the operating environment (such as in areas with high dust or high humidity). In cases of severe blockage, disassembly for cleaning or direct replacement may be necessary.
Compliance Replacement: Only use original or certified alternatives to ensure compatibility with the equipment's exhaust volume and pressure parameters, to avoid reduced equipment efficiency or safety hazards due to size mismatch.
Original factory parts and selection
The model of Atlas Copco fan blades must be strictly matched with the air compressor model (such as GA series, GHS series, etc.). Different models have different dimensions, hole diameters, and blade quantities. Original factory parts can be purchased through our authorized channels to ensure compatibility with the equipment and avoid operational failures caused by size mismatches.
The impact of filter oil system failure in Atlas Copco air compressors
If the filter elements fail or are not maintained properly, it may lead to:
Excessive oil content in compressed air, contaminating downstream equipment or products (especially having a significant impact on industries such as food and medicine).
Increased impurities in lubricating oil, accelerating wear of components such as rotors and bearings, and shortening the equipment's lifespan.
Excessive differential pressure in the oil-gas separator, increasing energy consumption and even causing the system to overload and shut down.
Attention points for replacing the drive components and connecting parts of Atlas Copco GA15VSD screw air compressor
When replacing parts such as belts and couplings, original factory parts (such as belt model and coupler specification must match the equipment) should be used. Non-original factory parts may cause transmission abnormalities due to size deviations.
During installation, the coaxiality between the motor and the main unit must be ensured (belt transmission allows a small deviation, while coupler transmission requires strict calibration). Otherwise, it will lead to premature wear of bearings and increased vibration.
After replacement, a trial run is required to monitor vibration, noise and temperature, and confirm that the drive system is operating normally.
Installation Specifications: When replacing the cooler kit, strictly follow the steps in the equipment manual to ensure that the sealing components are installed properly, and avoid leakage or insufficient heat dissipation due to improper assembly.
Cleaning Preparations: Before installing the new cooler, it is recommended to clean the pipes and interfaces of the cooling system to remove internal residues such as impurities, scale, or oil sludge.
Performance Testing: After replacement, start the compressor and monitor parameters such as operating temperature and pressure to confirm that the cooling system is working properly .
Source of Spare Parts: It is recommended to purchase this service kit from Atlas Copco's official after-sales service or authorized dealers to ensure the original factory quality and compatibility of the spare parts. Non-original factory spare parts may have size deviations or material non-compliance issues, affecting cooling efficiency and equipment lifespan.
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