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The PD/PDP filter kit is a crucial part for ensuring the quality of compressed air, directly affecting the lifespan and product quality of downstream equipment. If you need to confirm the specific model of the filter (such as the corresponding PD500, PDP1000 and other shells) or detailed parameters
Replacement and Maintenance Precautions
Cycle Compliance: Follow the specified cycle in the equipment manual for replacement (e.g., air filter every 2000 - 4000 hours, oil-gas separator every 8000 - 12000 hours). In harsh environments (dusty, high temperature), check and replace in advance.
Installation Specifications:
Release system pressure before replacement and clean the interior of the filter housing.
The sealing parts of the new filter need to be coated with clean lubricating oil (for oil filter) or compressed air (for air filter) to ensure a reliable seal.
Tighten the end cover or housing with the specified torque to avoid over-tightening which may damage the shell or under-tightening which may lead to leakage.
Kit Integrity: The original factory kit includes all necessary components (such as sealing parts, small gaskets), and when replacing, all components must be updated. Do not mix and use old parts.
Key points for replacement and maintenance:
Selection matching: Use the original factory connectors of the corresponding model. Confirm the interface specifications, pressure grade and material. Avoid leakage or connection failure due to mismatched dimensions.
Installation guidelines:
Pneumatic/oil circuit connectors: Wrap sealing tape or replace the new seal, tighten according to the specified torque, avoid over-tightening which may cause thread damage.
Electrical connectors: Ensure the pins are aligned, prevent damage caused by forced insertion or removal, tighten the locking structure .
Regular inspection: During daily maintenance, check if the connectors are loose, corroded or overheating . Address abnormal situations promptly.
Part Warranty:
It is mandatory to use the original Atlas Copco kit. Subpar filter elements may cause damage to the main unit due to insufficient filtration accuracy or poor material quality, and may also affect the equipment warranty.
This kit is a basic spare part for the regular maintenance of the air compressor. Strictly following the 4,000-hour replacement cycle can significantly enhance the reliability of the equipment.
Installation and Maintenance Tips:
Professional Installation: Operated by authorized technicians to ensure correct connection of the oil/gas interfaces and proper installation of the seals (especially for water-cooled models, prevent water leakage).
Cleaning and Maintenance:
Wind-cooled models: Regularly clean the surface dust and oil stains of the heat sinks (using compressed air blowing or special cleaning agents).
Water-cooled models: Regularly check the water quality to prevent scale deposition (add scale inhibitors), and conduct at least one flushing cleaning per year.
System Inspection: After replacing the cooler, check if the auxiliary components such as fans and water pumps (for water-cooled models) are functioning properly to ensure the effective Cooperation of the cooling system.
The cooler kit is the core spare part for maintaining the thermal balance of the air compressor. Choosing original factory parts can maximize the guarantee of equipment performance and safety.
Daily maintenance for the 2903102422 model V belt of Atlas Copco air compressor:
Regularly clean the oil stains on the belt surface (oil stains can cause rubber aging and slipping).
Check the tension. As the belt stretches naturally after operation, it needs to be adjusted in time.
Avoid contact of the belt with sharp objects to prevent scratches.
Although the V belt is a wear-prone part, it directly affects the normal operation of the auxiliary system of the air compressor (such as insufficient cooling may lead to excessively high oil temperature). When replacing it, strictly follow the technical manual of the corresponding model.
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