3002619010 Atlas Copco Maintenance and Replacement Guidelines
Synchronous Replacement: It is recommended to replace the air filter, oil filter, and lubricating oil at the same time to reduce the oil pressure difference and energy consumption.
Installation and Sealing: Install according to the manual torque. Replace all O-rings to avoid bypass of unfiltered air or oil.
Pressure Difference Monitoring: Pay attention to the oil pressure difference and fuel consumption. If it abnormally increases, stop the machine for inspection and replacement.
Environment and Load: In high dust / high humidity or heavy load conditions, the replacement cycle can be shortened to 3500 - 4000 hours or less.
How to correctly select the "soft connection kit for flexible joints" of Atlas Copco screw air compressors
Determine the position: transmission end (bevel gear) or pipeline end (quick change / flexible hose).
Verify the model and serial number: Confirm the part number by referring to the service manual / nameplate, avoid cross-platform misuse.
Pay attention to parameters: Transmission end - compensation capacity, torque, material; Pipeline end - diameter, pressure rating, interface standard, length.
Prioritize original factory / certified products: Ensure lifespan and reliability.
The "8000-hour service maintenance kit" of Atlas Copco typically includes spare parts (varies by model)
For fuel injection type: air filter, oil filter, oil-gas separator, special lubricating oil, O-rings and seals, etc.
For oil-free type: air filter, "oil filter" (coolant / liquid filter), condensate valve / condensation treatment related parts, belts / coupling seals, etc.
Atlas Copco Air Compressor "Water Level Sensor" Quick Diagnosis and Common Issues
False Alarm / Failure to Report: Check if the installation is loose, if the probe is clogged / blocked or covered; Calibrate or replace the sensor.
Continuous Alarm: Check if the drain valve is blocked or if the control logic is abnormal; Clean the valve group and piping.
Abnormal after Replacement: Verify the part number, wiring and range / upper and lower limit settings; Reset / re-calibrate if necessary.
1900520440 Maintenance and Fault Handling of the Oil Temperature Electronic Elektronikon Control Module of Atlas Copco Air Compressors
If there are abnormal oil temperature readings, the heating/cooling system does not respond, or the oil temperature protection is triggered frequently, it may be related to this control module. Maintenance suggestions:
First, check whether the oil temperature sensor and connection lines are normal. Eliminate front-end signal faults;
If the module itself is faulty, it is recommended to replace the original factory parts to ensure control performance. After replacement, calibration of parameters through special tools is required to make it match the model;
Regularly check the module status through the self-check function of the Elektronikon system to promptly detect potential problems.
Common Issues and Maintenance of Atlas Copco Air Compressor Pressure Sensors
Common issues with pressure sensors include measurement drift , signal interruptio, interface leakage, etc. Maintenance suggestions:
Regularly check the sealing of the sensor installation to avoid pressure leakage or measurement errors due to looseness;
Keep the sensor interface clean to prevent oil contamination and impurities from blocking and affecting the measurement;
When there is abnormal pressure display, frequent start-stop of the unit, or incorrect pressure protection operation, it is necessary to check if the sensor is faulty. It is recommended to replace the original sensor to ensure performance matching. When replacing, pay attention to keeping the calibration parameters consistent with the original model.
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