First separation: The oil-gas mixture containing various-sized oil droplets, which comes out from the exhaust port of the air compressor main unit, enters the oil-gas tank. Most of the oil in the oil-gas mixture falls to the bottom of the tank under the action of centrifugal force and gravity.
Second separation: The compressed air containing oil mist (particles with a diameter of 1 micron or less) passes through the micrometer and fiberglass filter material layers of the oil-gas separation filter element for secondary separation. The oil particles undergo mechanisms such as diffusion, direct interception, and inertial collision aggregation, causing the suspended oil particles in the compressed air to quickly coalesce into large oil droplets. Under the action of gravity, the oil gathers at the bottom of the oil separation element and returns to the main lubricating oil system through the bottom concave area of the secondary return oil pipe inlet, thereby enabling the air compressor to discharge more pure and oil-free compressed air.
Choosing the Atlas Copco 8000 hour service package is an important measure to ensure the long-term and efficient operation of the compressor. It is particularly suitable for industries that require continuous production (such as manufacturing and energy industries), and through regular maintenance, it can minimize the overall maintenance cost of the equipment.
1900520200 Atlas Copco Overall Layout and Design Features
The interface adopts a modern industrial design style, with blue as the main color, complemented by functional colors (green indicates normal, yellow indicates warning, and red indicates error). It presents clear information hierarchy and distinct operation areas. The overall layout is divided into the top navigation area, main functional area, and footer information area. A card-style design is used to enhance the modular display of information.
For specific models, installation specifications or replacement information, it is recommended to provide the complete model of the equipment (such as the model of the dryer and air compressor), or refer to the component numbers in the official technical manual of Atlas Copco to ensure a proper selection. Low-temperature environments have a high requirement for the reliability of sensors, so it is advisable to choose original factory parts to ensure system compatibility and service life.
The combined effect of the air filter and the oil filter assembly in Atlas Copco air compressors
The air filter purifies the incoming air, reducing impurities that enter the system and indirectly reducing the burden on the oil filter assembly;
The oil filter assembly separates the oil from the compressed air, ensuring the quality of the outgoing air and simultaneously recovering the lubricating oil and reducing operating costs.
The decline in the performance of either component will affect the efficiency of the air compressor: blockage of the air filter will result in insufficient air intake and increased energy consumption; failure of the oil filter assembly will cause the compressed air to contain excessive oil, polluting downstream equipment or products.
Characteristics and Requirements of Air Compressor Gaskets
Sealing: They should have good elasticity and adhesion, being able to tightly fill the minute depressions on the joint surface under pressure, ensuring no leakage.
Temperature Resistance: They need to be able to withstand temperature changes during the operation of the air compressor (especially the higher temperatures of the cylinder body, exhaust pipelines, etc.), avoiding aging, hardening or losing elasticity under high temperatures.
Pressure Resistance: They can withstand the rated pressure of the compressed air (usually 0.7-1.6 MPa) and instantaneous impact pressure, preventing being punctured by the pressure.
Media Resistance: When in contact with the lubricating oil in the air compressor, the cooling liquid, or the trace impurities in the compressed air, they should have anti-corrosion and anti-swelling properties.
Abrasion Resistance and Anti-Aging: During long-term use, they need to resist the effects of friction and environmental factors (such as humidity, oxidation), maintaining stable performance
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