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Common Problems and Maintenance of Atlas Copco Oil Separator Reduced separation effect Reason: Filter blockage, damage, poor return oil pipeline, or excessively high temperature of the oil-gas mixture . Solution: Replace the filter, clean the return oil pipe, and check the cooling system to ensure the exhaust temperature is normal . Excessive pressure difference Sign: The pressure difference between the separator inlet and outlet exceeds 0.15MPa, resulting in reduced exhaust volume and increased energy consumption. Solution: Replace the filter in time to avoid filter damage or overload of the housing due to excessive pressure difference. Return oil failure Reason: Return oil valve blockage, throttling hole blockage, or leakage of the return oil pipe. Harm: The compressor operates without oil, causing wear of the main unit and sudden temperature rise. Solution: Disassemble and clean the return oil components to ensure smooth return oil.

Atlas Copco SEPARATOR OIL SPARE Replacement cycle Normal operating conditions: According to the compressor manual, it is usually replaced every 2,000 to 4,000 hours (simultaneously with the lubricating oil). Severe operating conditions: When the environment is dusty, the machine operates at full load for a long time, or the oil deteriorates quickly, the replacement interval should be shortened to 1,000 to 2,000 hours. Pressure difference alarm: When the pressure difference between the oil filter inlet and outlet exceeds the set value (such as 0.3 MPa, some models come with pressure difference gauges or alarm functions), it is necessary to replace immediately.

The Atlas Copco CUBICLE FILTER cabinet-type filter achieves refined purification, which not only ensures the normal operation of downstream equipment but also reduces product quality issues caused by compressed air pollution. It is a key device for improving the quality of compressed air in the air compressor system.

Original Equipment Parts and Replacement Considerations The Atlas Copco gear set is a core component. It is recommended to preferentially use original equipment parts . The advantages of using original equipment parts are as follows: It perfectly matches the parameters of the main unit and the motor, ensuring transmission efficiency The material and processing accuracy meet strict standards, and the lifespan can reach 8-150,000 hours If alternative parts are chosen, the gear module, tooth count, tooth profile , center distance, etc. must be strictly verified to avoid operational failures due to size deviations. In summary, the Atlas Copco air compressor gear set, with its high-precision design and high-quality materials, ensures efficient transmission of the equipment. However, it is necessary to conduct regular maintenance to extend its service life and avoid the entire machine stopping due to gear failures.

As an important power equipment, air compressors are of various types. It is very important to choose the right compressor according to different compression principles and application scenarios.

Regularly replacing the Atlas Copco filter service kits is a crucial measure for maintaining the efficient operation and prolonging the lifespan of the air compressor. It can reduce energy consumption (by minimizing power loss caused by excessive filtration resistance) and the risk of failures, while ensuring the quality of compressed air.