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This Chicago Pneumatic air filter element should be changed every 4,000 hours or a minimum of once per year. This filter should be changed on a more frequent basis If your compressor is located in a dirty environment with lots of dust. Changing the air filter will prolong the life of your compressor by protecting the critical parts on the inside of the compressor. Proactively changing the air filter will also increase your energy efficiency by not restricting the inlet airflow going into the air compressor.

Daily Maintenance of Air Compressor Intake Valve by Atlas Copco Regular Cleaning: The intake valve is prone to contamination from dust and impurities in the air. It should be disassembled and cleaned regularly to prevent the valve core from getting stuck and affecting normal operation. Check Seals: Aging or damaged sealing components such can lead to air leakage. Regular inspections and timely replacements are necessary. Lubrication Maintenance: For intake valves with moving parts, lubricants should be added according to the instructions to ensure smooth operation. Function Testing: Regularly test the smoothness of the valve's opening and closing and its response time to ensure it can accurately act according to pressure changes. If the intake valve malfunctions, it may cause problems such as insufficient air output, unstable pressure, increased energy consumption, and even affect the lifespan of the entire machine. Therefore, daily maintenance and upkeep are particularly important.

First separation: The oil-gas mixture containing various-sized oil droplets, which comes out from the exhaust port of the air compressor main unit, enters the oil-gas tank. Most of the oil in the oil-gas mixture falls to the bottom of the tank under the action of centrifugal force and gravity. Second separation: The compressed air containing oil mist (particles with a diameter of 1 micron or less) passes through the micrometer and fiberglass filter material layers of the oil-gas separation filter element for secondary separation. The oil particles undergo mechanisms such as diffusion, direct interception, and inertial collision aggregation, causing the suspended oil particles in the compressed air to quickly coalesce into large oil droplets. Under the action of gravity, the oil gathers at the bottom of the oil separation element and returns to the main lubricating oil system through the bottom concave area of the secondary return oil pipe inlet, thereby enabling the air compressor to discharge more pure and oil-free compressed air.

Atlas Copco CD5-22 Control Valve Maintenance and Precautions Regular Inspection: Regularly check if the valve has any air leakage, jamming or pressure adjustment failure. If abnormal pressure fluctuations or slow response are detected, it may be due to aging internal seals or blockage by impurities. Cleaning and Replacement: During maintenance, the valve body can be disassembled (requiring professional operation). Clean the internal valve core and valve seat, replace the aged seals; if the valve core is severely worn, it is recommended to replace the control valve as a whole to ensure performance. Parameter Matching: When replacing, confirm that the pressure adjustment range, interface size of the new valve match the original system, to avoid control failure due to incompatible specifications.

Atlas Copco Check Valve Kit Common Faults and Maintenance Leakage: This is often caused by worn sealing surfaces, debris blocking, or failed springs. It requires disassembly for cleaning, grinding the sealing surfaces, or replacing the components. Stalling: Oil and impurities in the compressed air may cause the valve core to get stuck. Regular checks and cleanings should be conducted, and air filters should be maintained more frequently. Strange noises: Collisions between the valve core and the valve seat or loose springs may produce noises. The tightness of the components and wear conditions should be checked. Regularly (suggested every 2000-3000 hours of operation) inspecting, cleaning, and conducting performance tests on the check valve assembly of Atlas Copco Check Valve Kit is an important measure to ensure the efficient operation of screw machines.