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Usage and Maintenance Notes
Strictly match the model
Different series of air compressors (such as GA, GHS, ZR, etc.) require the use of corresponding model-specific oils. Mixing or using the wrong type may cause equipment damage and affect warranty.
Regular replacement and inspection
Replace according to the specified cycle in the equipment manual (synthetic oil usually has a longer cycle than mineral oil), and replace oil filters, air filters, etc. at the same time.
Regularly test the oil quality (such as viscosity, moisture content, impurity content) to avoid failures caused by deteriorated oil.
Storage and refilling
The oil needs to be stored in a sealed manner in a cool and dry place to avoid contamination; when refilling, ensure that the tools are clean to prevent impurities from entering the oil circuit system.
Atlas Copco Air Compressor Solenoid Valve Common Types and Maintenance Tips
Types: Depending on the function, it may include intake valve solenoid valve, discharge solenoid valve, and waste gas solenoid valve, etc. The specific model needs to match the series and specifications of the air compressor (such as GA series, GHS series, etc.).
Maintenance:
Regularly check the sealing performance of the solenoid valve to prevent air leakage that affects system efficiency.
Keep the solenoid valve clean to avoid jamming or malfunction due to oil stains, dust, and other impurities.
If there is a solenoid valve failure (such as inability to switch normally, abnormal noise), it is necessary to replace the corresponding original factory parts in time to ensure the performance and safety of the air compressor.
Maintenance precautions for the load reduction device kit of Atlas Copco air compressors:
Regularly clean the internal components of the load reducer to prevent the accumulation of oil and impurities, which could cause valve sticking or malfunction.
Check the integrity of the seals and replace aging parts in time to avoid pressure control accuracy being affected by leakage.
During commissioning, calibrate the pressure setting value according to the equipment manual to ensure accurate loading/unloading switching and avoid frequent start-stop or excessive pressure fluctuations.
The HP ELEMENT EXCHANGE KIT of Atlas Copco air compressors have extremely high requirements in terms of material, insulation performance, and temperature resistance, and must comply with relevant high-pressure electrical standards. During use, the following points should be noted:
Regularly conduct insulation tests and functional verifications to prevent performance degradation due to aging or moisture absorption.
When replacing components, select original factory or certified compatible parts to ensure compatibility with the equipment's high-pressure system and avoid potential safety hazards caused by substandard components.
The maintenance operations must be carried out by professionals with high-voltage electrical qualifications and strictly follow safety procedures.
Atlas Copco Z160-275 transmission shaft bearing kit usage and maintenance precautions:
When replacing, it must be operated by professional technicians. Follow the steps in the equipment maintenance manual strictly to ensure that the bearings are installed properly and the clearance is adjusted reasonably.
Before installation, clean the transmission shaft and bearing housing, and check whether the relevant mating surfaces are intact to avoid impurities or damage affecting the bearing lifespan.
It is recommended to conduct regular inspections in combination with the overall maintenance cycle of the equipment. If abnormal bearing noise or abnormal temperature rise is detected, the kit should be replaced promptly.
The 4000-hour oil filter usage recommendation for Atlas Copco:
It is necessary to replace the filter according to the equipment manual, taking into account the operating time and actual oil condition. Even if it has not reached 4000 hours, if you find that the filter is clogged or the pressure difference is too high, you should replace it promptly.
When replacing, it is necessary to use original factory parts to ensure the filtering performance and equipment safety. Avoiding failures such as main unit wear caused by inferior filters.
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