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Replacement and Maintenance Key Points Replacement Cycle: 4000 - 6000 hours or replace as needed annually; for high dust / high humidity or heavy load conditions, it can be shortened to 3500 - 4000 hours. Installation and Sealing: Install according to the manual torque, replace all O-rings, avoid unfiltered air or oil bypass. Pressure Difference Monitoring: Pay attention to the oil pressure difference and fuel consumption, if it abnormally increases, stop the machine for inspection and replacement. Companion Replacement: It is recommended to replace simultaneously with air filter, oil filter, and lubricating oil to reduce the oil pressure difference and energy consumption.

Maintenance and Repair Recommendations for Metal Piston Valve Replacement Strategy: Triggered by running hours / pressure difference / abnormal temperature or abnormal listening, replace according to the manual; for the same level of gas valves, it is recommended to replace them as a set to avoid performance imbalance. Installation and Sealing: Thoroughly clean the valve groove and passage, replace all seals, and evenly tighten; conduct airtightness test after installation, and strictly prohibit bypassing unfiltered air. Condition Monitoring: Regularly record the valve cover temperature, pressure, and vibration; abnormal temperature rise / abnormal noise indicates valve plate / spring fatigue or seal failure, and should immediately stop the machine for inspection. Commissioning and Running-in: New machines or after major repairs, running-in and re-inspection are required to confirm no leakage and abnormal vibration.

Atlas Copco "Wear Kit" Replacement and Maintenance Recommendations Replacement Timing: Triggered by service manual or when pressure difference/temperature abnormalities occur; Replace along with filters and lubricating oil to reduce energy consumption and failure risks. Installation and Sealing: Tighten according to torque, replace all O-rings/ seals, avoid unfiltered air or oil bypass. Recording and Warning: Update maintenance records, activate pressure difference/ hourly/ status indicator and remote alarm to shorten downtime response.

ATLAS COPCO Air Compressor "Purification Tube Assembly" Replacement and Maintenance Recommendations Replacement Cycle: At least once a year; Replace when pressure drop exceeds preset value or indicator indicates; In some operating conditions, this can be shortened to 4,000 hours or less. Operation Points: Replace the entire unit or isolate and depressurize the part before replacement; Check the double O-rings and other seals during replacement; Do not clean the filter element; Only replace the original factory parts. Energy Savings Benefits: High-quality filter elements can reduce pressure drop and lower energy consumption; Ignoring the replacement will lead to a significant increase in energy consumption.

Atlas Copco Maintenance and Replacement Guidelines Synchronous Replacement: It is recommended to replace the air filter, oil filter, and lubricating oil at the same time to reduce the oil pressure difference and energy consumption. Installation and Sealing: Install according to the manual torque. Replace all O-rings to avoid bypass of unfiltered air or oil. Pressure Difference Monitoring: Pay attention to the oil pressure difference and fuel consumption. If it abnormally increases, stop the machine for inspection and replacement. Environment and Load: In high dust / high humidity or heavy load conditions, the replacement cycle can be shortened to 3500 - 4000 hours or less.

How to correctly select the "soft connection kit for flexible joints" of Atlas Copco screw air compressors Determine the position: transmission end (bevel gear) or pipeline end (quick change / flexible hose). Verify the model and serial number: Confirm the part number by referring to the service manual / nameplate, avoid cross-platform misuse. Pay attention to parameters: Transmission end - compensation capacity, torque, material; Pipeline end - diameter, pressure rating, interface standard, length. Prioritize original factory / certified products: Ensure lifespan and reliability.