The Atlas Copco CUBICLE FILTER cabinet-type filter achieves refined purification, which not only ensures the normal operation of downstream equipment but also reduces product quality issues caused by compressed air pollution. It is a key device for improving the quality of compressed air in the air compressor system.
Atlas Copco AIR INLET WITH FILTER: Regular maintenance of the inlet with a filter can effectively reduce the failure rate of the air compressor, extend the equipment's lifespan, and ensure that the output compressed air meets the cleanliness requirements of subsequent pneumatic equipment, pneumatic tools, or processes (for example, the cleanliness requirements for compressed air in the food and pharmaceutical industries are higher, and a post-treatment filtration system may also be needed in some cases).
Failure causes and maintenance suggestions for Atlas Copco Air compressor O-ring
Common failure causes: Long-term high-temperature aging leads to reduced elasticity, wear or scratches (such as impurities entering the sealing surface), improper installation (such as twisting, being too tight), incorrect selection (material not suitable for the medium or temperature).
Maintenance precautions:
Regularly inspect the condition of the O-ring. Replace it promptly if it shows signs of hardening, cracking, deformation or leakage.
When replacing, clean the sealing groove and mating surface, remove oil stains, burrs and impurities.
Avoid using sharp tools to scratch the O-ring during installation. If necessary, apply special lubricating grease (compatible with the medium) to assist in installation.
Select matching specifications and materials for the O-ring based on the air compressor model and location.It is recommended to use original factory parts to ensure the sealing effect.
Advantages of Original Factory Bearings
Precise Matching: Atlas Copco original factory bearings are precisely matched with the design parameters of the equipment (such as speed, load, and clearance), which can maximize the performance of the unit and prevent early failures caused by size or performance mismatch.
Quality Control: Using high-quality bearing steel (such as GCr15SiMn), they undergo strict heat treatment and precise processing to ensure wear resistance, stability, and service life (typically designed for a service life of 20,000 - 40,000 hours).
Certification Compliance: Compliant with international standards such as ISO and CE, and passing Atlas Copco's own rigorous tests (such as vibration and temperature cycling tests), meeting the requirements of industrial-level continuous operation.
Atlas Copco Air compressor Roller Bearing Main Types and Application Scenarios
Spherical roller bearings
Applicable to: Rotating components such as motor rotors and fan shafts that mainly bear radial loads.
Features: Simple structure, low friction coefficient, capable of simultaneously bearing certain radial and axial loads, and allowing higher rotational speeds.
Cylindrical roller bearings
Applicable to: Parts that bear large radial loads, such as crankshafts.
Features: Strong radial load-bearing capacity, large contact area between the rolling elements and the raceways, suitable for high-load conditions, but not suitable for bearing axial loads.
Angular contact ball bearings
Atlas Copco Air compressor LOCKNUT Main functions
Anti-loosening fixation: During the operation of the air compressor, continuous vibration will occur. The locking nut, through special design (such as threaded structure, additional anti-loosening elements), can effectively prevent the connection components from loosening, ensuring the stable operation of the equipment.
Sealing assistance: At the connection parts involving the air circuit and oil circuit, the locking nut combined with the sealing element (such as O-ring) can enhance the sealing effect, preventing air leakage and oil leakage.
Adjustment and positioning: For some parts, the locking nut can be used to adjust the position of the components (such as pistons, bearings, etc.), and then locked to maintain accuracy.
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