The main contents of the Atlas Copco kit
This service kit varies depending on the compressor model (such as GA, G, SF series) and specific configuration, but typically includes the following core components:
Filter system components: oil filter, air filter element, oil-gas separator element (the "three-filter" core components), used to replace worn-out filter elements and ensure the quality of oil and compressed air.
Lubricating oil: original factory-specific compressor oil for the corresponding model (such as oil for screw compressors), usually requires a full box replacement every 8,000 hours to ensure lubrication, sealing, and cooling effects.
Seals and wear parts: O-rings, sealing rings, gaskets, etc. sealing components, as well as bearings, valve plates, etc. that may wear out during long-term operation, to prevent oil and air leakage due to seal failure.
Functional components: depending on the model, the kit may include spare parts for key control components such as minimum pressure valves, check valves, temperature sensors, or repair components for specific worn-out areas.
Service objectives and advantages
Preventive maintenance: following the industry standard maintenance cycle of 8,000 hours (specifically as per the equipment manual), replace components approaching the limit of wear in advance to avoid downtime due to component failure.
Performance recovery: by replacing filter elements and lubricating oil, restore the oil-gas separation efficiency, intake efficiency, and lubrication performance of the compressor, maintain stable exhaust volume and pressure, and reduce energy consumption.
Original factory compatibility guarantee: all components in the kit are original Atlas Copco parts, precisely matching the equipment design parameters, avoiding secondary damage due to compatibility issues.
Simplified maintenance process: the kit provides all consumables and components needed for this cycle in one place, reducing procurement steps and facilitating maintenance personnel to quickly complete maintenance tasks.
Applicable scenarios and precautions
Applicable models: mainly suitable for medium and large-sized compressors with high operating intensity and long continuous working time (such as industrial-grade screw compressors), specific to confirm whether the 8,000-hour cycle is applicable based on the equipment model and operating conditions (some light-load models may extend to 10,000 hours).
Companion services: it is usually recommended to be operated by Atlas Copco authorized service personnel or professional technicians, combined with a comprehensive inspection during the maintenance process (such as monitoring parameters like pressure, temperature, vibration, etc.), promptly detecting potential problems.
Personalized adjustments: if the equipment operating environment is harsh (such as high dust, high temperature), the maintenance cycle may need to be shortened, and the content of the service kit can be adjusted according to actual wear conditions.
