Air compressor spare parts

The oil filter element of Atlas Copco air compressors (Common Problems and Failure Causes) The filter element gets clogged prematurely Reasons: Excessive environmental dust (unfiltered intake air), excessive oil addition or mixing of different brand oils leading to emulsification, increased internal wear . Treatment: Improve environmental cleanliness, standardize oil usage, inspect worn components. Poor filtering effect Reasons: Using inferior filter elements , seal ring not properly aligned during installation , bypass valve always open. Treatment: Select original factory or high-quality aftermarket filter elements, ensure proper installation sealing, regularly check bypass valve function. Filter element rupture Reasons: Installation too tight, abnormal system pressure increase, insufficient strength of filter element material. Treatment: Standardize installation torque, check oil pressure control system, replace with qualified filter element.

Common Faults and Solutions of Atlas Copco Air Compressor Pressure Gauges Pointer not moving or stuck Reason: Internal gears stuck, spring tube damaged, interface blocked (impurities or condensate water frozen). Solution: Disassemble and clean, remove the blockage; replace the gauge if severely damaged. Incorrect or drifting reading Reason: Elastic element fatigue (long-term use), pointer loose, drastic changes in environmental temperature. Solution: Re-calibrate; replace aging components or pressure gauge. Shell leakage Reason: Sealing of shock-resistant gauge is poor, screws of the shell are loose. Solution: Add silicone oil / glycerin and seal; tighten the screws; replace the shell if severely damaged.

Original Equipment Parts and Replacement Considerations The Atlas Copco gear set is a core component. It is recommended to preferentially use original equipment parts (purchased through official after-sales channels). The advantages of using original equipment parts are as follows: It perfectly matches the parameters of the main unit and the motor, ensuring transmission efficiency (the transmission efficiency of original gear sets is usually ≥ 98%). The material and processing accuracy meet strict standards, and the lifespan can reach 8-150,000 hours (depending on the working conditions). If alternative parts are chosen, the gear module, tooth count, tooth profile (inclined gear helix angle), center distance, etc. must be strictly verified to avoid operational failures due to size deviations. In summary, the Atlas Copco air compressor gear set, with its high-precision design and high-quality materials, ensures efficient transmission of the equipment. However, it is necessary to conduct regular maintenance to extend its service life and avoid the entire machine stopping due to gear failures.

Maintenance and Common Issues of 40°C Thermostat for Atlas Copco Air Compressors Regular Calibration: After long-term use, temperature drift may occur. It is recommended to calibrate with a thermometer annually to ensure accurate triggering at 40°C. Cleaning and Maintenance: If the sensing part is covered with oil or dust, it will affect the sensitivity of temperature measurement. It is necessary to wipe it regularly (operate in power-off state). Common Faults: Temperature Trigger Deviation: This may be due to the aging of the sensing element. Replacement of the same model thermostat is required. Contact Adhesion: Causes the cooling equipment to run continuously or fail to start. Check the contact condition and replace it if necessary.

Key Points for Bolt Installation and Maintenance of Atlas Copco Pre-tightening Torque: Appropriate torque should be applied according to the bolt's strength grade and connection requirements . Excessive torque can cause the bolt to break, while insufficient torque may result in poor sealing or loosening. Surface Treatment: The bolt surface is usually galvanized, phosphated , or oxidized . Before installation, check the surface for rust or damage. Cooperation Precision: The cooperation between the bolt and the nut or the bolt hole must comply with standards . Avoid overly loose or overly tight threads. Regular Inspection: After the air compressor has been running for a period of time, check if the bolts are loose. If rust, deformation, or fracture is found, replace the bolts of the same specification and strength in a timely manner.

Maintenance suggestions for the sliding sealing components of Atlas Copco air compressors: Regularly inspect the wear condition of the sealing parts (such as the opening gap of the piston ring, the leakage volume of the piston rod seal); Atlas Copco Ensure the normal operation of the lubrication system (oil mist lubrication or solid lubricant in no-oil conditions); Atlas Copco Filter the intake air (reduce dust and other impurities); When replacing the sealing parts, select the model and material that match the working conditions and ensure the installation accuracy.