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I.Main Components Included in the Set。 Air filter Filters out dust and impurities in the air to prevent them from entering the compressor. It is recommended to replace every 4000 hours to avoid blockage that leads to a decrease in air volume and increased energy consumption. Oil filter Filters impurities in the lubricating oil to protect key components such as bearings and gears. Blockage will cause an increase in oil pressure, triggering a protective shutdown. Oil-gas separator Separates the lubricating oil from the compressed air to ensure that the exhaust contains an acceptable amount of oil (typically ≤ 3ppm). Failure will result in increased fuel consumption, oil in the exhaust, and contamination of the after-treatment equipment. Lubricating oil Synthetic lubricants (such as the SynthOil series from Atlas Copco) provide lubrication, cooling and sealing functions. They need to be replaced every 4,000 hours. Old lubricants will reduce cooling efficiency and increase the risk of carbon deposits. Sealing kit Includes O-rings, gaskets, etc., to prevent leakage of lubricating oil and compressed air. Old sealing parts may cause a decrease in pressure or oil leakage. Other accessories Some packages may include belts (belt drive type), sensors, hoses, etc. II. Advantages of the Maintenance Package One-stop purchase: A single package covers all the replacement needs of key components, avoiding the omission of accessories. Original factory matching: Atlas Copco original accessories ensure perfect compatibility with the equipment, extending the service life. Cost-effectiveness: The package price is usually more favorable than purchasing accessories separately. Professional guidance: A detailed maintenance manual is included, guiding users on how to replace the accessories correctly.

This Chicago Pneumatic air filter element should be changed every 4,000 hours or a minimum of once per year. This filter should be changed on a more frequent basis If your compressor is located in a dirty environment with lots of dust. Changing the air filter will prolong the life of your compressor by protecting the critical parts on the inside of the compressor. Proactively changing the air filter will also increase your energy efficiency by not restricting the inlet airflow going into the air compressor.

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Quick conclusions and suggestions for Atlas Copco air compressors using ball bearings The original factory / joint design of four-point contact ball bearings on the oil-free main shaft ensure positioning accuracy and lifespan. The motor end uses protective bearings that are compatible with the frequency converter. Emphasize lubrication and grounding / insulation to reduce the risk of bearing current. Replace based on the machine nameplate and serial number as the standard, avoid blindly replacing based solely on the "universal replacement number".

The expansion of the function of Atlas Copco air compressor mufflers In addition to their primary noise reduction function, mufflers can also help reduce the pulsation and vibration generated by the operation of the air compressor. By utilizing baffles and sound-absorbing materials, they dampen and disperse the high-pressure air pulses, making the airflow more stable and reducing turbulence. This, in turn, enhances the overall safety of the air compressor system and reduces potential risks associated with high noise and vibration.

Atlas Copco Gear Trial Run and Inspection Preliminary Inspection Manually rotate the gear shaft to feel if the rotation is smooth, and check for any sticking, abnormal noise or eccentric vibration. Check if the lubrication path in the gearbox is unobstructed, and add gear oil to the standard level as per the regulations. No-load Trial Run Connect the power supply and conduct a short-term (5-10 minutes) no-load operation. Listen for any abnormal noises (such as metal friction sounds, high-frequency squeals) from the gearbox. After stopping the machine, check the temperatures of the bearings and gears (should not exceed the ambient temperature by 40°C), and observe for any oil leakage. Load Test Gradually load to the rated pressure and run for more than 30 minutes. Recheck the noise, temperature and sealing conditions, and confirm there are no abnormalities.