China Cycle Repair Tool Kit Manufacturer, Supplier, Factory

Faults and Replacement Suggestions: Common Faults and Handling: Winding Burnout: Usually caused by abnormal voltage or long-term overloading, manifested as the electromagnetic valve not moving. It is recommended to replace the entire electromagnetic valve (including the winding); Valve Core Stuck: Caused by impurities or oil contamination, preventing the valve from fully opening or closing, which may lead to abnormal pressure or poor drainage. It is necessary to replace the original part; Leakage: Caused by aging of the sealing components, it is necessary to replace in time to avoid loss of compressed air or engine oil. When replacing, please note: Power off operation, confirm that the voltage specification is consistent, and when installing, the sealing component should be coated with a small amount of engine oil to enhance the sealing performance.

As an original part, it has precise compatibility with the specific model of air compressor produced by Atlas Copco (the exact compatible model can be referred to in the equipment manual), ensuring filtration efficiency and sealing performance. Its parameters such as filtration accuracy and pressure resistance range all meet the strict standards of the manufacturer. It is generally recommended to replace it according to the equipment maintenance cycle (such as after a certain number of operating hours), to ensure the filtration effect and avoid equipment failure due to filter failure. In industrial production, these oil filters are important consumables for the maintenance and upkeep of air compressors, playing a significant role in ensuring the long-term stable operation of the equipment and reducing maintenance costs.

Original Equipment Parts and Replacement Considerations The Atlas Copco gear set is a core component. It is recommended to preferentially use original equipment parts . The advantages of using original equipment parts are as follows: It perfectly matches the parameters of the main unit and the motor, ensuring transmission efficiency The material and processing accuracy meet strict standards, and the lifespan can reach 8-150,000 hours If alternative parts are chosen, the gear module, tooth count, tooth profile , center distance, etc. must be strictly verified to avoid operational failures due to size deviations. In summary, the Atlas Copco air compressor gear set, with its high-precision design and high-quality materials, ensures efficient transmission of the equipment. However, it is necessary to conduct regular maintenance to extend its service life and avoid the entire machine stopping due to gear failures.

First separation: The oil-gas mixture containing various-sized oil droplets, which comes out from the exhaust port of the air compressor main unit, enters the oil-gas tank. Most of the oil in the oil-gas mixture falls to the bottom of the tank under the action of centrifugal force and gravity. Second separation: The compressed air containing oil mist passes through the micrometer and fiberglass filter material layers of the oil-gas separation filter element for secondary separation. The oil particles undergo mechanisms such as diffusion, direct interception, and inertial collision aggregation, causing the suspended oil particles in the compressed air to quickly coalesce into large oil droplets. Under the action of gravity, the oil gathers at the bottom of the oil separation element and returns to the main lubricating oil system through the bottom concave area of the secondary return oil pipe inlet, thereby enabling the air compressor to discharge more pure and oil-free compressed air.

2903035101 SEPARATOR OIL has a high filtration accuracy, capable of reaching 0.1μm. The filtration efficiency is 99.99%. It can reduce the oil content in compressed air to below 3ppm, with an initial pressure difference of ≤0.02mpa. Moreover, it has a long service life, typically ranging from 3500 to 5200 hours.

Maintenance and Replacement Precautions for Atlas Copco Air Compressor Oil Check Valve Kit Regularly inspect the sealing performance and operational flexibility of the check valve to prevent failure of the check valve or increased resistance in the oil circuit due to valve core jamming or wear of the sealing components. When replacing, use the original factory kit to ensure compatibility with the oil circuit parameters of the model , to avoid affecting the lubrication effect due to incompatible specifications. Before installation, clean the oil circuit interface to remove impurities; after installation, check the oil circuit pressure through trial operation to confirm there is no leakage before putting it into use. It is recommended to replace with lubricating oil, oil filters, etc. at the same time to ensure the cleanliness and performance consistency of the entire oil circuit system.