Atlas Copco "Wear Kit" Replacement and Maintenance Recommendations
Replacement Timing: Triggered by service manual or when pressure difference/temperature abnormalities occur; Replace along with filters and lubricating oil to reduce energy consumption and failure risks.
Installation and Sealing: Tighten according to torque, replace all O-rings/ seals, avoid unfiltered air or oil bypass.
Recording and Warning: Update maintenance records, activate pressure difference/ hourly/ status indicator and remote alarm to shorten downtime response.
ATLAS COPCO Air Compressor "Purification Tube Assembly" Replacement and Maintenance Recommendations
Replacement Cycle: At least once a year; Replace when pressure drop exceeds preset value or indicator indicates; In some operating conditions, this can be shortened to 4,000 hours or less.
Operation Points: Replace the entire unit or isolate and depressurize the part before replacement; Check the double O-rings and other seals during replacement; Do not clean the filter element; Only replace the original factory parts.
Energy Savings Benefits: High-quality filter elements can reduce pressure drop and lower energy consumption; Ignoring the replacement will lead to a significant increase in energy consumption.
Atlas Copco Maintenance and Replacement Guidelines
Synchronous Replacement: It is recommended to replace the air filter, oil filter, and lubricating oil at the same time to reduce the oil pressure difference and energy consumption.
Installation and Sealing: Install according to the manual torque. Replace all O-rings to avoid bypass of unfiltered air or oil.
Pressure Difference Monitoring: Pay attention to the oil pressure difference and fuel consumption. If it abnormally increases, stop the machine for inspection and replacement.
Environment and Load: In high dust / high humidity or heavy load conditions, the replacement cycle can be shortened to 3500 - 4000 hours or less.
How to correctly select the "soft connection kit for flexible joints" of Atlas Copco screw air compressors
Determine the position: transmission end (bevel gear) or pipeline end (quick change / flexible hose).
Verify the model and serial number: Confirm the part number by referring to the service manual / nameplate, avoid cross-platform misuse.
Pay attention to parameters: Transmission end - compensation capacity, torque, material; Pipeline end - diameter, pressure rating, interface standard, length.
Prioritize original factory / certified products: Ensure lifespan and reliability.
ATLAS COPCO "8000 Hours Service Maintenance Kit" Purchase and Replacement Key Points
Verify "Model + Serial Number" to confirm the part number with the service manual and the spare parts list. Prefer original factory or certified accessories.
Replace according to the steps in the service manual. Pay attention to torque, sealing, exhaust and fluid replenishment procedures. After completion, record and reset the maintenance timer.
In harsh environments or high-load conditions, it can be shortened to 6000 - 7000 hours; pay attention to condensation and drain valve maintenance in humid environments.
If abnormal sounds, vibrations, temperature or pressure occur after replacement, immediately shut down the machine for inspection and contact the service team.
Atlas Copco Air Compressor "Water Level Sensor" Quick Diagnosis and Common Issues
False Alarm / Failure to Report: Check if the installation is loose, if the probe is clogged / blocked or covered; Calibrate or replace the sensor.
Continuous Alarm: Check if the drain valve is blocked or if the control logic is abnormal; Clean the valve group and piping.
Abnormal after Replacement: Verify the part number, wiring and range / upper and lower limit settings; Reset / re-calibrate if necessary.
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