News

Common Problems and Solutions for Atlas Copco Air Compressor Air Filter Enclosures Increased intake resistance: This may be due to foreign objects blocking the interior or an unreasonable design of the airflow channel. Clean the debris or replace the compatible enclosure. Sealing failure: This is often caused by aging seals or deformed enclosures. Replace the sealing ring or repair the enclosure (metal enclosures can be corrected, while plastic enclosures are recommended to be replaced directly). Enclosure damage: Minor damage to the metal enclosure can be repaired by welding. Severe deformation or cracking of the plastic enclosure requires a complete replacement to avoid affecting the filtration effect. Selecting an appropriate air filter enclosure and using high-quality filter elements can effectively ensure the long-term stable operation of the air intake system of the air compressor, reducing the wear of the main unit and energy loss.

Atlas Copco Installation and Maintenance Tips Installation Requirements: The metal sealing surfaces must be thoroughly cleaned (free of oil stains and scratches), and the fastening bolts must be tightened uniformly to the specified torque (usually 30-50 N·m) to ensure that the sealing elements are fully in contact. Cleaning Cycle: Depending on the operating environment, the metal filter element should be back-flushed for cleaning every 2000-4000 hours (using dry compressed air to blow from the inner side of the filter element outward). An ultrasonic deep cleaning should be performed after a cumulative operation of 10000 hours. Replacement Criteria: When there is local damage to the filter element (detected through an endoscope) or permanent deformation of the sealing element surface (resulting in an excessive leakage rate), the corresponding components should be replaced promptly.

Atlas Copco Purchase and Usage Recommendations Atlas Copco Model Matching: Select the corresponding kit based on the brand of the oil-free air compressor and the gearbox model (such as transmission power, reduction ratio). Avoid mismatched tool sizes or spare parts specifications. Atlas Copco Original Equipment Manufacturer Priority: It is recommended to choose the maintenance kit certified by the air compressor manufacturer to ensure that the material of spare parts (such as bearing accuracy grade, sealing performance resistance to aging) is consistent with the design standards of the gearbox. Atlas Copco Usage Specifications: Follow the maintenance manual provided with the kit, especially the torque parameters (such as the bolts of the gearbox cover usually require 25-35N·m) and the amount of lubricating grease (excessive may cause temperature rise).

Purchase Suggestions Prioritize choosing genuine Atlas Copco products, original factory kits or certified aftermarket products from the manufacturer to ensure that the filtration accuracy, pressure resistance performance, etc. meet the design standards of the DD160 air compressor; Check the model identification on the kit packaging (such as filter core number, compatible model code), to avoid mismatched equipment failure; Keep the replacement records, and based on the equipment operation time and environmental conditions, formulate personalized maintenance cycles (shorter replacement intervals are required in harsh environments).

The Function and Importance of Atlas Copco Air Compressor Motor Shock Absorbers Protecting Equipment: Reduces the impact of motor vibration on the main unit, pipelines, and instruments of the air compressor, and reduces the wear of components such as bearings and couplings. Reducing Noise: Blocks the transmission path of vibration, reducing the equipment operation noise by 10-20 dB(A), meeting the environmental protection standards for workshop noise. Stable Operation: Avoids pipe loosening and instrument malfunction caused by vibration, ensuring the stability of the compressed air output pressure. Choosing the appropriate shock absorber spare parts from Atlas Copco and conducting regular maintenance is an important measure to ensure the long-term stable operation of the air compressor motor.

Atlas Copco Common Problems and Risks Oil emulsification: This often occurs due to the failure to promptly drain condensate (such as when the drain valve of the oil separator is blocked). Regular drainage is necessary. After emulsification, the oil must be replaced immediately and the drainage system checked. Oil carbonization: Due to poor oxidation stability of the oil or excessive exhaust temperature (failure of the cooling system), carbon deposits will clog the core of the oil separator and the oil filter, resulting in increased pressure loss and increased energy consumption. In severe cases, it can cause the main unit to freeze. Abnormal oil level: Low oil level will lead to insufficient lubrication and cooling; high oil level will cause excessive oil content in the exhaust (the oil separator does not separate thoroughly), and oil needs to be added or drained according to the scale on the oil level gauge.