Atlas Copco 2200902017 "Wear Kit" Replacement and Maintenance Recommendations
Replacement Timing: Triggered by service manual or when pressure difference/temperature abnormalities occur; Replace along with filters and lubricating oil to reduce energy consumption and failure risks.
Installation and Sealing: Tighten according to torque, replace all O-rings/ seals, avoid unfiltered air or oil bypass.
Recording and Warning: Update maintenance records, activate pressure difference/ hourly/ status indicator and remote alarm to shorten downtime response.
3002619020 ATLAS COPCO Air Compressor "Purification Tube Assembly" Replacement and Maintenance Recommendations
Replacement Cycle: At least once a year; Replace when pressure drop exceeds preset value or indicator indicates; In some operating conditions, this can be shortened to 4,000 hours or less.
Operation Points: Replace the entire unit or isolate and depressurize the part before replacement; Check the double O-rings and other seals during replacement; Do not clean the filter element; Only replace the original factory parts.
Energy Savings Benefits: High-quality filter elements can reduce pressure drop and lower energy consumption; Ignoring the replacement will lead to a significant increase in energy consumption.
3002619010 Atlas Copco Maintenance and Replacement Guidelines
Synchronous Replacement: It is recommended to replace the air filter, oil filter, and lubricating oil at the same time to reduce the oil pressure difference and energy consumption.
Installation and Sealing: Install according to the manual torque. Replace all O-rings to avoid bypass of unfiltered air or oil.
Pressure Difference Monitoring: Pay attention to the oil pressure difference and fuel consumption. If it abnormally increases, stop the machine for inspection and replacement.
Environment and Load: In high dust / high humidity or heavy load conditions, the replacement cycle can be shortened to 3500 - 4000 hours or less.
How to correctly select the "soft connection kit for flexible joints" of Atlas Copco screw air compressors
Determine the position: transmission end (bevel gear) or pipeline end (quick change / flexible hose).
Verify the model and serial number: Confirm the part number by referring to the service manual / nameplate, avoid cross-platform misuse.
Pay attention to parameters: Transmission end - compensation capacity, torque, material; Pipeline end - diameter, pressure rating, interface standard, length.
Prioritize original factory / certified products: Ensure lifespan and reliability.
The "8000-hour service maintenance kit" of Atlas Copco typically includes spare parts (varies by model)
For fuel injection type: air filter, oil filter, oil-gas separator, special lubricating oil, O-rings and seals, etc.
For oil-free type: air filter, "oil filter" (coolant / liquid filter), condensate valve / condensation treatment related parts, belts / coupling seals, etc.
Atlas Copco Air Compressor "Water Level Sensor" Quick Diagnosis and Common Issues
False Alarm / Failure to Report: Check if the installation is loose, if the probe is clogged / blocked or covered; Calibrate or replace the sensor.
Continuous Alarm: Check if the drain valve is blocked or if the control logic is abnormal; Clean the valve group and piping.
Abnormal after Replacement: Verify the part number, wiring and range / upper and lower limit settings; Reset / re-calibrate if necessary.
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